All posts by muradadeeleh

Automated Vertical Carousel Storage Machine

The automated vertical carousel storage machine is based on the goods-to-person principle. These machines provide fast and accurate picking of stored inventory and use overhead air space to allow for the maximum amount of storage in a minimal footprint. The high rotation speed and efficient machine movements allow more productive picking processes with fewer picking errors. Bins are delivered to an ergonomic counter-high level for quick identification and fast retrieval of items. The ergonomic, state-of-the-art design makes operation easy for all personnel. The vertical carousel is ergonomically designed to prevent actions (bending, lifting, and climbing) that can cause employee injury.

The vertical carousel offers 60% or more storage capacity than static storage shelving and are ideal for storing anything from light to heavy parts over 1,400 pounds per carrier. The flexible carriers can be adapted to a variety of applications from uniformly organized bins to items of varying sizes or a combination of the two.

The vertical storage carousels can be used in a standalone environment or integrate with your WMS or ERP. Simply use the touchscreen to indicate the part and quantity of items to be picked, and the storage carousel automatically rotates into position for immediate retrieval. When an item is requested, the carousel will automatically rotate via the shortest path to deliver items. Integration with WMS makes it possible to track and manage locations of goods and inventory levels.

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Warehouse SPACE PLAN

Warehouse product flow determines your overall productivity and efficiency, when designing the overall layout of warehouse, the shipping and receiving placement should be valuated and chosen based on available space product throughput needs and available resources, warehouse layout option to consider include U shaped, I shaped and L shaped,
U shaped warehouse product flow is the most common type of layout in this layout the shipping and receiving docks are located next to one another, offering shared utilization of dock resources such as personnel and material handling equipment, this layout also minimizes product handling offering high cross docking capability.
I shaped warehouse product flow and L shaped warehouse product flow also known as through flow are similar and that the shipping and receiving areas are located on different sides of the warehouse as a result these require more available space than U shaped layouts, these layout can be beneficial for certain operation for example warehouses that require heightened security can benefit from the separate in an out areas, I shaped and L shaped can also provide larger sorting and storage areas for both shipping and receiving docks as well as for isolated monitoring of each function.

Four Tips for Optimizing Your Warehouse:
1-Choose the right storage system to maximize usage of space for instance with pallet flow racking can double or triple capacity compared to a conventional pallet rack if loaded in the back and unloaded from the front pallet flow system are a first in first out to help manage product rotation.
2-If Warehouse is rectangular are racking should most likely be run long ways it’s the most efficient way to set up aisles.
3-Make sure are using all vertical space too many times there’s vertical space on top of pallets that goes unused many of Toyota warehouse solution can life over 30 feet increasing vertical stacking capabilities.
4- Always slot pallets for maximum accessibility skills with the highest frequency of turns should be placed together in the most accessible locations, most of the time the most accessible location is at ground level allowing a picker to use an electric pallet jack rather than needing a larger forklift or order picker.

Amazon inventory management

From bikes to miles of conveyor belts there’s a lot of ways to get around this massive 1.2 million square foot fulfilment center in phoenix Arizona that’s the size of 28 football fields over 15 million items are stoked in this facility everyday and the endless rows of jumbled consumer goods looks like there’s no method to this mind blowing madness but that’s definitely not the case that process is called random stone and what will happen is the associates will look for places that the that particular item will fit into it up in and it doesn’t necessarily have to be next to the same item we prefer it to be very random you got that right.
With over 2,000 full time employees at facility online shoppers who click buy immediately alert handheld technology scanners that tells associates where to retrieve the product and then uses an algorithm to send employs to the most optimal next item to be picked.

Amazon’s busiest employees are actually there kiva robots their strength is equivalent with an NFL linebacker they weigh over 300 pounds and they can lift up to 750 pounds in a fulfilment center where we handle larger items those particular robots can hand can lift up to 3,000 pounds now the products travel on these yellow boxes called totes through eight miles of sky-high conveyor belts until they reach another incredible technology called the slam line which stands for shipping labeling and manifesting.
And they already know how much product should weigh before it ships, so if it sees that the book you ordered is not weighing as mush as it should within the computer system it will kick off that item to this side and the associate will pick it up and address it and make sure that the right item is sent out the door.
The final step for the packages to head out the door and ship door the boxes are pushed down metal chutes that are separated according to shipping preference workers are then challenged to a game to Tetris as they have to pack the item tightly together wasting no space.

Fully Autonomous Robots: The Warehouse Workers of the Near Future

i was thinking about companies that have a huge amount of inventory how they manage their stock and what are the best ways to manage them , I have searched how these stores will form in the future to help those companies to manage the stock in the best way.

the grocery warehouse they service stores with dry good items they receive directly from the manufacturer and stock items and then deliver them to the stores by their request.

They take those pallets, load them up in conveyors and then the first robot would take that pallet apart layer by layer. Those layers would then be broken up into single case quantities and then stored within the structure by the next set of robots.

They then receive the customer’s order and they would give them an order for coffee and for peanut butter and mayonnaise and whatever else they wanted.
Those cases would then be retrieved by the bots, and then brought out to a third set of robots, which would then build the customer’s order in a pallet to their specification.
The system can cut labor cost by 80% and reduce warehouse size by 25% to 40%.

People do not handle the products in the automated system. On each shift, they have five to six associated out on the floor that are monitoring the system and there to resolve any issues that come up and keep the lines running. Its running essentially 20 to 21 hours a day, its seven days a week. The reason we can store things more efficiently is because they really don’t have any barriers to store one product next to another. They can store it as needed to get the most efficient through put in the system.

Single vs. Multiple Queues – Which one is BEST

Queue or waiting in lines is something everyone does and waiting lines are encountered everywhere. When queue management works, your contact center is a healthy organization that represents your company in a positive light; but when queue management fails, your contact center is infected with the “contact center disease” – hold time. When implementing an intelligent Queue Management Strategy, contracting the “contact center disease” or hold time will be avoided, which will increase customer satisfaction and reduce your contact center costs

A SINGLE-LINE QUEUE…

Has shorter average wait times. It can look like a single-line queue comes with a long wait, but compared to multiple lines, people are standing in one line for a much shorter time than if they had chosen from many lines. You’re not at the mercy of the customer in front of you or a slow or chatty cashier. The service points are staggered so the entire line benefits from a single fast cashier and the agony of a single slow customer is spread evenly among all who wait.

“First come, first served” is inarguably the fairest way for a line to form. When all customers are standing in the same line, the perception is that there is no doubt who was there when and who should be getting attention before others.

A MULTIPLE-LINE QUEUE.

The customer has greater flexibility in a multiple-line queue because they get to select the line in which they want to stand. Providing they’re not of the jockeying nature, having the power to choose can make a customer happier because they’ve selected where they want to be and aren’t feeling forced to stand in a single line.

When there is one line, serpentine or straight, long or short, a customer can feel trapped by the thought of being at the mercy of only one waiting option. Multiple-line queues maintain the illusion that there is more service available and, therefore, worth the wait.

Conclusion

It’s possible to argue both sides of the coin when it comes to choosing a single-line or multiple-line queue configuration. What ultimately matters is what kind of queuing system works best for your business.

IKEA lOGISTIC sTRATEGy

In the phase before the products reach the store, IKEA distribution service makes sure all goods are transported from suppliers to stores. However, once in the stores, logistics handles the off-loading and arrangement of goods.

IKEA was founded in 1943, in Sweden. IKEA focused on offering a wide range of good quality, stylish, well-designed, and functional furniture at a low cost so that more people could afford it. IKEA kept cost reduction at the center of any decision making. It made efforts to improve its internal supply chain processes like packaging, warehousing, and transportation which contributed to its cost cutting objective.

IKEA’s supply chain management became the key factor for the success of the company. As a result, IKEA managed its costs better than its competitors and could offer products at 30% lower costs. Nowadays, we can say that IKEA is expanded around the world, by the year 1990, it had 89 stores in 21 countries, and it was operating 260 stores in 36 countries in 2008. At IKEA, thousands of products are handled daily. The movement of goods must be as efficient as possible, under all circumstances, guaranteeing service to our customers and ensuring that the products they seek are always available to buy. Jobs in logistics account for about 20 -25% of each store’s co-workers, all of whom

provide a vital link in our operations. Our goal is to be in full control of the space and the volumes of goods in order to maintain uninterrupted sales.

The sheer volume of goods coming in and out of each IKEA store each day makes running a logistics department an enormous challenge. A manager in this area drives the cooperation between the sales and logistics departments, knowing how to exploit every cubic meter of space. It is also the manager’s responsibility to supervise the ordering of products to the store, ensuring the correct quantities are acquired.

Where IKEA’s most innovative process comes from combining their retail and warehouse processes. Almost every store has a warehouse on the premises. This helps the company reducing transport costs. For example, imagine when someone selects a piece of furniture to buy. The item is then ordered, shipped from the manufacturer, moved from the delivery truck into storage in the warehouse, moved from the warehouse to the customer’s vehicle or delivered by the furniture retailer to the customer’s home. Every time the product is shipped, moved, and loaded, it costs money. IKEA does not have to do this as they all their products under one roof which is accessible to their customers

Sustainable Relationships with Suppliers

A key part of IKEA’s success is credited to its communications and relationship management with materials suppliers and manufacturers to get good prices on what it procures. Although Ikea fosters competition among suppliers to ensure they attain the best prices and materials, it believes in making long-term business relationships with them by signing long-term contracts, thus lowering prices of products further

 IKEA is a very high-volume retailer – it buys products from more than 1,046 suppliers in 52 countries and uses 42 trading service offices around the world to manage supplier relationships. They negotiate prices with suppliers, check the quality of materials, and keep an eye on social and working conditions.


The duties of the logistics personnel are to monitor and record deliveries, carefully check delivery notices, sort and separate the goods, and get them off to the correct sales area or designated overstock locations. Overall, they ensure an efficient flow of goods within IKEA stores, which is essential to maintaining high sales and enhancing customer loyalty.